Picker Cages Fabrication Ontario

Picker cages make warehouse work faster and safer. These mobile storage and transportation equipment units feature adjustable shelves and mesh sides, letting operators grab items for several orders in one trip. Klassen Custom Fabricating delivers picker cages fabrication Ontario businesses rely on for strength, perfect fit, and full safety compliance.

What Are Order Picking Cages?

Order picking cages are metal platforms that connect to narrow aisle forklifts. Regular forklifts grab whole pallets from pallet rack storage. Order pickers work differently. They raise workers up to shelf level so they can pick single items by hand. The cage provides a steady platform with guardrails, industrial shelving, and secure sides that hold products in place.

These picking carts go by many names. You might hear OP cages, order picker platforms, man-up carts, or cherry picker accessories. No matter the name, all good picker cages share key traits. They feature welded steel frames, fork pockets that lock tight, wire mesh walls to hold items, and wheels for moving between zones in warehouse systems.

Why Custom Fabrication Matters

Stock picking carts rarely fit every warehouse. Warehouse systems vary widely. Some handle tiny electronics. Others move large building supplies. A third-party logistics company juggling many client products has very different needs than a records storage site pulling old files.

Klassen Custom Fabricating builds picker cages to match your exact setup. You pick the platform size, weight limit, shelf design, and material. This precise fit avoids the safety problems that come from forcing generic gear to work in spaces it was not made for.

Sizing and Dimension Control

Standard order picker platforms run from 36 by 48 inches to 60 by 96 inches. Tight aisles with close pallet rack rows call for compact designs. Busy operations do better with bigger platforms and extra shelves. Since pallet rack gaps differ at every site, custom builds ensure the right fit and safe room to move in each aisle.

Material Selection Options

Steel or aluminum? Your pick affects weight, toughness, and rust resistance. Steel picking carts haul heavy loads and survive rough handling. Aluminum cuts weight by a third, saving battery life on electric pickers and reducing repetitive motion injuries when staff push carts manually.

Klassen Custom Fabricating offers carbon steel, stainless steel, and aluminum. We match the metal to your job. Stainless steel suits food plants and drug makers where codes ban rust and demand frequent cleaning.

Key Features of Quality Picker Cages

The best picking carts combine safety with speed. Understanding each part helps you order gear that pairs well with your pallet rack layout and industrial shelving.

  • Full-length fork pockets lock tight to order picker forks and add frame strength
  • Wire mesh side panels keep items secure while giving clear sightlines in narrow aisles
  • Adjustable shelving handles products of all sizes and various pick tasks
  • Anti-skid deck surfaces stop slips when workers step on and off the platform
  • Oak block clamp systems grip the forklift carriage so the cage stays put
  • Heavy-duty casters glide easily on floors, with foot brakes for stable loading
  • Tow hitches link carts together for tugger train runs

You can also add push handles, scanner mounts, raised platform picking pallets, and tube frame pallets for unique tasks.

Safety Standards and Compliance

Ontario law requires workplaces to follow the Occupational Health and Safety Act (OHSA) and CSA Group rules. Order picking means working high off the ground, creating fall risks that need solid controls. Bad equipment also leads to repetitive motion injuries from nonstop lifting and reaching.

The Canadian Standards Association publishes guidelines that spell out safe gear design. Meeting these rules cuts legal exposure and shows your team you take safety seriously.

Critical Safety Specifications

Picker cages used near pallet rack rows must meet these rules:

  1. Platforms need to be at least 20 inches wide and bolted firmly to the lift carriage
  2. Open sides require guardrails tall enough to block falls
  3. Warning lights must flash when the platform rises past six feet during travel
  4. Guide rails or sensors must prevent hits against storage racks
  5. Harnesses and other fall gear are strongly urged for high work

Klassen Custom Fabricating builds picker cages that check every box. CWB certified welding means solid joints, and our ISO 9001 system keeps quality steady on every unit.

Industries Served by Custom Picker Cage Fabrication

Picker cages serve many sectors across Ontario. Klassen Custom Fabricating also builds cylinder cages, propane storage cage units, wire security cage enclosures, and storage supplies for complete warehouse setups.

Manufacturing and Automotive

Assembly lines demand quick access to parts stored on dense pallet rack systems. Custom cages with reinforced decks carry heavy components yet still slide through tight rows. Plants running vibratory feeders, merging and sorting systems, carton erectors, and case sealers benefit from picking tools that keep pace with output. Windsor-area auto suppliers save time with local fabrication.

Distribution and E-Commerce Logistics

Third-party logistics firms and online retailers ship thousands of orders daily. Multi-shelf picker cages boost picks per trip, slashing walks between pallet rack bays and pack stations. Sites with multi-level catwalk access need cages built to reach upper storage. Tube frame pallets extend handling options even further.

Records Storage and Document Management

Records storage facilities pull archived boxes all day. Industrial shelving in these spaces calls for cages sized for files and cartons. Climate-controlled records storage rooms run better with rust-proof materials that handle shifting humidity.

Food and Cold Storage

Freezers and coolers create moisture that destroys plain steel. Stainless steel and aluminum picker cages shrug off damp air and pass food safety checks. Sealed welds keep bacteria out of crevices found in many warehouse systems.

The Custom Fabrication Process

A project with Klassen Custom Fabricating begins with a simple conversation. We discuss platform size, weight needs, metal choice, and any extras you want. Then our engineers confirm the design fits your forklift brand—Crown, Raymond, Toyota, Yale, Hyster, or others.

Laser cutters shape each part with tight accuracy. CWB certified welders fuse the pieces into frames that hold up under stress. A coat of paint or powder finish guards against rust and looks sharp. Last, we add casters, shelves, and all hardware before shipping.

Service Area and Regional Advantages

Klassen Custom Fabricating is based in Windsor, Ontario, offering picker cages fabrication Ontario companies depend on. Our Windsor-Essex shop serves Southern Ontario and handles cross-border jobs into Michigan with ease.

Building locally means lower freight bills and faster turnaround than distant suppliers. We can visit your site to measure spaces and support you after install. Clients in the Greater Toronto Area, London, Hamilton, and beyond enjoy prompt service and competitive rates.

Partner with Klassen Custom Fabricating for Your Picker Cage Needs

A warehouse works best when every tool fits the job. Generic picker cages force trade-offs that slow output and raise accident risk. Custom builds give you platforms sized for your aisles, crafted from metals that suit your setting, and loaded with features your crew actually needs.

Klassen Custom Fabricating backs every picker cages project with ISO 9001 quality control and CWB certified welding. From first sketch to final delivery, we make sure your gear meets production goals and safety codes. Reach out to Klassen Custom Fabricating today to discuss your project and learn how purpose-built picking equipment lifts warehouse performance.

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